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Chemical Datasheet

SULFURIC ACID, SPENT

8 - Corrosive

Chemical Identifiers

CAS Number UN/NA Number DOT Hazard Label USCG CHRIS Code
  • 7664-93-9
  • 1832
  • Corrosive
  • SAC
NIOSH Pocket Guide International Chem Safety Card
Sulfuric acid
  • SULFURIC ACID
NFPA 704
Diamond Hazard Value Description
0
3 2
W
Blue Health 3 Can cause serious or permanent injury.
Red Flammability 0 Will not burn under typical fire conditions.
Yellow Instability 2 Readily undergoes violent chemical changes at elevated temperatures and pressures.
White Special W Reacts violently or explosively with water.
(NFPA, 2010)
General Description
A black oily liquid. Corrosive to metals and tissue. Density 15 lb /gal.

Hazards

Reactivity Alerts
Air & Water Reactions
Soluble in water. Dissolution generates heat, which is slightly unless acid concentration is above 80-90% when the heat may cause severe burns [Merck 11th ed. 1989] and lead to localized boiling and spattering.
Fire Hazard
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

EXCEPT FOR ACETIC ANHYDRIDE (UN1715), THAT IS FLAMMABLE, some of these materials may burn, but none ignite readily. May ignite combustibles (wood, paper, oil, clothing, etc.). Substance will react with water (some violently), releasing corrosive and/or toxic gases and runoff. Flammable/toxic gases may accumulate in confined areas (basement, tanks, hopper/tank cars, etc.). Contact with metals may evolve flammable hydrogen gas. Containers may explode when heated or if contaminated with water. Substance may be transported in a molten form. (ERG, 2020)
Health Hazard
Contact with eyes or skin causes severe burns, the severity depending on the strength of the acid. Ingestion can cause severe irritation of mouth and stomach. (USCG, 1999)
Reactivity Profile
SULFURIC ACID, SPENT is diluted and partly neutralized sulfuric acid recovered from industrial use. Likely to contain multiple impurities. Reacts an an acid and as a weak oxidizing agent. Chars wood and most other organic matter, but is unlikely to cause a fire. Zinc iodide reacts violently with H2SO4. (Pascal, 1962, Vol. 5, 168).
Belongs to the Following Reactive Group(s)
Potentially Incompatible Absorbents

Use caution: Liquids with this reactive group classification have been known to react with the absorbents listed below.

Response Recommendations

Isolation and Evacuation
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

IMMEDIATE PRECAUTIONARY MEASURE: Isolate spill or leak area in all directions for at least 50 meters (150 feet) for liquids and at least 25 meters (75 feet) for solids.

SPILL: Increase the immediate precautionary measure distance, in the downwind direction, as necessary.

FIRE: If tank, rail car or tank truck is involved in a fire, ISOLATE for 800 meters (1/2 mile) in all directions; also, consider initial evacuation for 800 meters (1/2 mile) in all directions. (ERG, 2020)
Firefighting
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

When material is not involved in fire, do not use water on material itself.

SMALL FIRE: Dry chemical or CO2. If it can be done safely, move undamaged containers away from the area around the fire.

LARGE FIRE: Flood fire area with large quantities of water, while knocking down vapors with water fog. If insufficient water supply, responders should withdraw.

FIRE INVOLVING TANKS OR CAR/TRAILER LOADS: Cool containers with flooding quantities of water until well after fire is out. Do not get water inside containers. Withdraw immediately in case of rising sound from venting safety devices or discoloration of tank. ALWAYS stay away from tanks engulfed in fire. (ERG, 2020)
Non-Fire Response
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

Do not touch damaged containers or spilled material unless wearing appropriate protective clothing. Stop leak if you can do it without risk. Use water spray to reduce vapors; do not put water directly on leak, spill area or inside container. Keep combustibles (wood, paper, oil, etc.) away from spilled material.

SMALL SPILL: Cover with DRY earth, DRY sand or other non-combustible material followed with plastic sheet to minimize spreading or contact with rain. Use clean, non-sparking tools to collect material and place it into loosely covered plastic containers for later disposal. Prevent entry into waterways, sewers, basements or confined areas. (ERG, 2020)
Protective Clothing
Excerpt from NIOSH Pocket Guide for Sulfuric acid:

Skin: PREVENT SKIN CONTACT - Wear appropriate personal protective clothing to prevent skin contact.

Eyes: PREVENT EYE CONTACT - Wear appropriate eye protection to prevent eye contact.

Wash skin: WHEN CONTAMINATED - The worker should immediately wash the skin when it becomes contaminated.

Remove: WHEN WET OR CONTAMINATED - Work clothing that becomes wet or significantly contaminated should be removed and replaced.

Change: No recommendation is made specifying the need for the worker to change clothing after the workshift.

Provide:
• EYEWASH (>1%) - Eyewash fountains should be provided in areas where there is any possibility that workers could be exposed to the substances; this is irrespective of the recommendation involving the wearing of eye protection. (>1%)
• QUICK DRENCH (>1%) - Facilities for quickly drenching the body should be provided within the immediate work area for emergency use where there is a possibility of exposure. [Note: It is intended that these facilities provide a sufficient quantity or flow of water to quickly remove the substance from any body areas likely to be exposed. The actual determination of what constitutes an adequate quick drench facility depends on the specific circumstances. In certain instances, a deluge shower should be readily available, whereas in others, the availability of water from a sink or hose could be considered adequate.] (>1%) (NIOSH, 2023)
DuPont Tychem® Suit Fabrics
Normalized Breakthrough Times (in Minutes)
Chemical CAS Number State QS QC SL C3 TF TP RC TK RF
Sulfuric acid (30%) 7664-93-9 Liquid >480
Sulfuric acid (50%) 7664-93-9 Liquid >480
Sulfuric acid (70%) 7664-93-9 Liquid >480
Sulfuric acid (98% at 50°C) 7664-93-9 Liquid >480
Sulfuric acid (>95%) 7664-93-9 Liquid >480 >480 >480 >480 >480 50 >480 >480 >480
> indicates greater than.

Special Warning from DuPont: Tychem® and Tyvek® fabrics should not be used around heat, flames, sparks or in potentially flammable or explosive environments. Only...

(DuPont, 2023)

First Aid
Excerpt from NIOSH Pocket Guide for Sulfuric acid:

Eye: IRRIGATE IMMEDIATELY - If this chemical contacts the eyes, immediately wash (irrigate) the eyes with large amounts of water, occasionally lifting the lower and upper lids. Get medical attention immediately.

Skin: WATER FLUSH IMMEDIATELY - If this chemical contacts the skin, immediately flush the contaminated skin with water. If this chemical penetrates the clothing, immediately remove the clothing and flush the skin with water. Get medical attention promptly.

Breathing: RESPIRATORY SUPPORT - If a person breathes large amounts of this chemical, move the exposed person to fresh air at once. If breathing has stopped, perform artificial respiration. Keep the affected person warm and at rest. Get medical attention as soon as possible.

Swallow: MEDICAL ATTENTION IMMEDIATELY - If this chemical has been swallowed, get medical attention immediately. (NIOSH, 2023)

Physical Properties

Chemical Formula:
  • H2O4S
Flash Point: data unavailable
Lower Explosive Limit (LEL): data unavailable
Upper Explosive Limit (UEL): data unavailable
Autoignition Temperature: Not flammable (USCG, 1999)
Melting Point: 51°F (NIOSH, 2023)
Vapor Pressure: 0.001 mmHg (NIOSH, 2023)
Vapor Density (Relative to Air): data unavailable
Specific Gravity: 1.39 at 68°F (USCG, 1999) - Denser than water; will sink
Boiling Point: 212°F at 760 mmHg (USCG, 1999)
Molecular Weight: 98.1 (NIOSH, 2023)
Water Solubility: Miscible (NIOSH, 2023)
Ionization Energy/Potential: data unavailable
IDLH: 15 mg/m3 [From NPG: Sulfuric acid] (NIOSH, 2023)

AEGLs (Acute Exposure Guideline Levels)

Interim AEGLs for Sulfuric acid (7664-93-9)
Exposure Period AEGL-1 AEGL-2 AEGL-3
10 minutes 0.2 mg/m3 8.7 mg/m3 270 mg/m3
30 minutes 0.2 mg/m3 8.7 mg/m3 200 mg/m3
60 minutes 0.2 mg/m3 8.7 mg/m3 160 mg/m3
4 hours 0.2 mg/m3 8.7 mg/m3 110 mg/m3
8 hours 0.2 mg/m3 8.7 mg/m3 93 mg/m3
(NAC/NRC, 2023)

ERPGs (Emergency Response Planning Guidelines)

Chemical ERPG-1 ERPG-2 ERPG-3
Sulfuric Acid (Oleum [8014-95-7], Sulfur Trioxide [7446-11-9], and Sulfuric Acid [7664-93-9]) 2 mg/m3 star-in-circle icon indicates that odor should be detectable near ERPG-1. 10 mg/m3 120 mg/m3
star-in-circle icon indicates that odor should be detectable near ERPG-1.
(AIHA, 2022)

PACs (Protective Action Criteria)

Chemical PAC-1 PAC-2 PAC-3
Sulfuric acid (7664-93-9) 0.2 mg/m3 8.7 mg/m3 160 mg/m3
(DOE, 2018)

Regulatory Information

EPA Consolidated List of Lists

Regulatory Name CAS Number/
313 Category Code
EPCRA 302
EHS TPQ
EPCRA 304
EHS RQ
CERCLA RQ EPCRA 313
TRI
RCRA
Code
CAA 112(r)
RMP TQ
Sulfuric acid 7664-93-9 1000 pounds 1000 pounds 1000 pounds
Sulfuric acid (aerosol forms only) 7664-93-9 1000 pounds 1000 pounds 1000 pounds 313

(EPA List of Lists, 2022)

CISA Chemical Facility Anti-Terrorism Standards (CFATS)

No regulatory information available.

OSHA Process Safety Management (PSM) Standard List

No regulatory information available.

Alternate Chemical Names