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Chemical Datasheet

CHLOROSULFONIC ACID AND SULFUR TRIOXIDE MIXTURE

8 - Corrosive 6.1 - Poison Inhalation Hazard

Chemical Identifiers

CAS Number UN/NA Number DOT Hazard Label USCG CHRIS Code
  • 7790-94-5   (CHLOROSULFONIC ACID)
  • 7446-11-9   (SULFUR TRIOXIDE)
  • 1754
  • Corrosive
  • Poison Inhalation Hazard
none
NIOSH Pocket Guide International Chem Safety Card
none
  • CHLOROSULFONIC ACID
  • SULFUR TRIOXIDE
NFPA 704
Diamond Hazard Value Description
0
4 2
W ox
Blue Health 4 Can be lethal.
Red Flammability 0 Will not burn under typical fire conditions.
Yellow Instability 2 Readily undergoes violent chemical changes at elevated temperatures and pressures.
White Special W
OX
Reacts violently or explosively with water.
Possesses oxidizing properties.
Note: NFPA ratings shown are for chlorosulfonic acid, CAS number 7790-94-5
(NFPA, 2010)
General Description
A colorless to yellow fuming liquid with a pungent irritating odor. Corrosive to metals and tissue. It causes eye and skin burns. Ingestion causes severe burns of mouth, esophagus and stomach. Vapor is very toxic by inhalation. A fire risk in contact with organic materials such as wood, cotton, fiberboard.

Hazards

Reactivity Alerts
Air & Water Reactions
Fumes in air. Combines with water with explosive force(heat of dilution 504 cal/g) forming Sulfuric Acid, [Merck, 11th ed., 1989].

Chlorosulfonic acid reacts vigorously with water to generate gaseous HCl. Based on a scenario where the chemical is spilled into an excess of water (at least 5 fold excess of water), half of the maximum theoretical yield of Hydrogen Chloride gas will be created in 0.04 minutes. Experimental details are in the following: "Development of the Table of Initial Isolation and Protective Distances for the 2008 Emergency Response Guidebook", ANL/DIS-09-2, D.F. Brown, H.M. Hartmann, W.A. Freeman, and W.D. Haney, Argonne National Laboratory, Argonne, Illinois, June 2009.
Fire Hazard
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

EXCEPT FOR ACETIC ANHYDRIDE (UN1715), THAT IS FLAMMABLE, some of these materials may burn, but none ignite readily. May ignite combustibles (wood, paper, oil, clothing, etc.). Substance will react with water (some violently), releasing corrosive and/or toxic gases and runoff. Flammable/toxic gases may accumulate in confined areas (basement, tanks, hopper/tank cars, etc.). Contact with metals may evolve flammable hydrogen gas. Containers may explode when heated or if contaminated with water. Substance may be transported in a molten form. (ERG, 2020)
Health Hazard
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

CORROSIVE and/or TOXIC; inhalation, ingestion or contact (skin, eyes) with vapors, dusts or substance may cause severe injury, burns or death. Fire will produce irritating, corrosive and/or toxic gases. Reaction with water may generate much heat that will increase the concentration of fumes in the air. Contact with molten substance may cause severe burns to skin and eyes. Runoff from fire control or dilution water may cause environmental contamination. (ERG, 2020)
Reactivity Profile
CHLOROSULFONIC ACID decomposes explosively on contact with water, strong mineral acids and bases, alcohols, finely dispersed organic matter. Potentially violent reaction with acetic acid, acetic anhydride, acetonitrile, acrolein, acrylic acid, acrylonitrile, alkali, allyl alcohol, allyl chloride, ammonium hydroxide, aniline, butyraldehyde, cresol, cumene, diethyleneglycol methyl ether, diisopropyl ether, diphenyl ether, ethyl acetate, ethyl acrylate, ethylene chlorohydrin, ethylene diamine, ethylene glycol, glyoxal, hydrocarbons (hexane, heptane), hydrogen peroxide, isoprene, powdered metals, methyl ethyl ketone, propylene oxide, vinyl acetate and combustibles. When heated to decomposition, it emits toxic fumes of hydrogen chloride and oxides of sulfur [Sax, 9th ed., 1996, p. 831]. The acid is a strong oxidant, e.g., the reaction with phosphorus accelerates beyond control leading to explosion [Heumann, K. et al., Ber., 1882, 15, p. 417].

SULFUR TRIOXIDE reacts vigorously with oxygen difluoride. Explosions occur if the reaction is carried out in the absence of a solvent [J. Chem. Eng. Data 13(4):529-531 1968]. An excess in contact with tetrafluoroethylene causes explosive decomposition to carbonyl fluoride and sulfur dioxide [Chem. Eng. News 49(22):3. 1971]. Reacts violently and very exothermically with anhydrous perchloric acid [Pascal 16:300 1931-34]. Liquid sulfur trioxide reacts violently with nitryl chloride, even at 75°C. Reacts with lead oxide to cause a white luminescence [Mellor 7:654 1946-47]. Mixing chlorosulfuric acid and 98% sulfuric acid may evolve HCl [Subref: Anon, Loss Prev. Bull. 1977, (013), 2-3].
Belongs to the Following Reactive Group(s)
Potentially Incompatible Absorbents

Use caution: Liquids with this reactive group classification have been known to react with the absorbents listed below.

Response Recommendations

Isolation and Evacuation
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

IMMEDIATE PRECAUTIONARY MEASURE: Isolate spill or leak area in all directions for at least 50 meters (150 feet) for liquids and at least 25 meters (75 feet) for solids.

SPILL: See ERG Table 1 - Initial Isolation and Protective Action Distances on the UN/NA 1754 datasheet.

FIRE: If tank, rail car or tank truck is involved in a fire, ISOLATE for 800 meters (1/2 mile) in all directions; also, consider initial evacuation for 800 meters (1/2 mile) in all directions. (ERG, 2020)
Firefighting
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

When material is not involved in fire, do not use water on material itself.

SMALL FIRE: Dry chemical or CO2. If it can be done safely, move undamaged containers away from the area around the fire.

LARGE FIRE: Flood fire area with large quantities of water, while knocking down vapors with water fog. If insufficient water supply, responders should withdraw.

FIRE INVOLVING TANKS OR CAR/TRAILER LOADS: Cool containers with flooding quantities of water until well after fire is out. Do not get water inside containers. Withdraw immediately in case of rising sound from venting safety devices or discoloration of tank. ALWAYS stay away from tanks engulfed in fire. (ERG, 2020)
Non-Fire Response
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

Do not touch damaged containers or spilled material unless wearing appropriate protective clothing. Stop leak if you can do it without risk. Use water spray to reduce vapors; do not put water directly on leak, spill area or inside container. Keep combustibles (wood, paper, oil, etc.) away from spilled material.

SMALL SPILL: Cover with DRY earth, DRY sand or other non-combustible material followed with plastic sheet to minimize spreading or contact with rain. Use clean, non-sparking tools to collect material and place it into loosely covered plastic containers for later disposal. Prevent entry into waterways, sewers, basements or confined areas. (ERG, 2020)
Protective Clothing
Excerpt from ERG Guide 137 [Substances - Water-Reactive - Corrosive]:

Wear positive pressure self-contained breathing apparatus (SCBA). Wear chemical protective clothing that is specifically recommended by the manufacturer when there is NO RISK OF FIRE. Structural firefighters' protective clothing provides thermal protection but only limited chemical protection. (ERG, 2020)
DuPont Tychem® Suit Fabrics
Normalized Breakthrough Times (in Minutes)
Chemical CAS Number State QS QC SL C3 TF TP RC TK RF
Chlorosulfonic acid 7790-94-5 Liquid 41 >480 330 >480 17 >480 >480 180
Chlorsulfonic acid 7790-94-5 Liquid 41 >480 330 >480 17 >480 >480 180
Sulfur trioxide 7446-11-9 Liquid imm 90 90 90
> indicates greater than.
"imm" indicates immediate; having a normalized breakthrough time of 10 minutes or less.

Special Warning from DuPont: Tychem® and Tyvek® fabrics should not be used around heat, flames, sparks or in potentially flammable or explosive environments. Only...

(DuPont, 2023)

First Aid
Excerpt from 137 Polymerizable warning [Substances - Water-Reactive - Corrosive]:

Call 911 or emergency medical service. Ensure that medical personnel are aware of the material(s) involved and take precautions to protect themselves. Move victim to fresh air if it can be done safely. Give artificial respiration if victim is not breathing. Do not perform mouth-to-mouth resuscitation if victim ingested or inhaled the substance; wash face and mouth before giving artificial respiration. Use a pocket mask equipped with a one-way valve or other proper respiratory medical device. Administer oxygen if breathing is difficult. Remove and isolate contaminated clothing and shoes. In case of contact with substance, immediately flush skin or eyes with running water for at least 20 minutes. For minor skin contact, avoid spreading material on unaffected skin. Removal of solidified molten material from skin requires medical assistance. Keep victim calm and warm. Effects of exposure (inhalation, ingestion or skin contact) to substance may be delayed. (ERG, 2020)

Physical Properties

Chemical Formula:
  • HOSO2Cl (chlorosulfonic acid)
  • SO3 (sulfur trioxide)
Flash Point: data unavailable
Lower Explosive Limit (LEL): data unavailable
Upper Explosive Limit (UEL): data unavailable
Autoignition Temperature: data unavailable
Melting Point: data unavailable
Vapor Pressure: data unavailable
Vapor Density (Relative to Air): data unavailable
Specific Gravity: data unavailable
Boiling Point: data unavailable
Molecular Weight: data unavailable
Water Solubility: data unavailable
Ionization Energy/Potential: data unavailable
IDLH: data unavailable

AEGLs (Acute Exposure Guideline Levels)

Interim AEGLs for Sulfur trioxide (7446-11-9)
Exposure Period AEGL-1 AEGL-2 AEGL-3
10 minutes 0.2 mg/m3 8.7 mg/m3 270 mg/m3
30 minutes 0.2 mg/m3 8.7 mg/m3 200 mg/m3
60 minutes 0.2 mg/m3 8.7 mg/m3 160 mg/m3
4 hours 0.2 mg/m3 8.7 mg/m3 110 mg/m3
8 hours 0.2 mg/m3 8.7 mg/m3 93 mg/m3
(NAC/NRC, 2023)
Interim AEGLs for Chlorosulfonic acid (7790-94-5)
Exposure Period AEGL-1 AEGL-2 AEGL-3
10 minutes 0.1 mg/m3 4.4 mg/m3 45 mg/m3
30 minutes 0.1 mg/m3 4.4 mg/m3 31 mg/m3
60 minutes 0.1 mg/m3 4.4 mg/m3 25 mg/m3
4 hours 0.1 mg/m3 4.4 mg/m3 6.1 mg/m3
8 hours 0.1 mg/m3 4.4 mg/m3 6.1 mg/m3
(NAC/NRC, 2023)

ERPGs (Emergency Response Planning Guidelines)

Chemical ERPG-1 ERPG-2 ERPG-3
Chlorosulfonic Acid (7790-94-5) 2 mg/m3 star-in-circle icon indicates that odor should be detectable near ERPG-1. 10 mg/m3 30 mg/m3
Sulfuric Acid (Oleum [8014-95-7], Sulfur Trioxide [7446-11-9], and Sulfuric Acid [7664-93-9]) 2 mg/m3 star-in-circle icon indicates that odor should be detectable near ERPG-1. 10 mg/m3 120 mg/m3
star-in-circle icon indicates that odor should be detectable near ERPG-1.
(AIHA, 2022)

PACs (Protective Action Criteria)

Chemical PAC-1 PAC-2 PAC-3
Chlorosulfonic acid; (Chlorosulfuric acid) (7790-94-5) 0.1 mg/m3 4.4 mg/m3 25 mg/m3
Sulfur trioxide (7446-11-9) 0.2 mg/m3 8.7 mg/m3 160 mg/m3
(DOE, 2018)

Regulatory Information

EPA Consolidated List of Lists

Regulatory Name CAS Number/
313 Category Code
EPCRA 302
EHS TPQ
EPCRA 304
EHS RQ
CERCLA RQ EPCRA 313
TRI
RCRA
Code
CAA 112(r)
RMP TQ
Chlorosulfonic acid 7790-94-5 1000 pounds
Sulfur trioxide 7446-11-9 100 pounds 100 pounds 10000 pounds

(EPA List of Lists, 2022)

CISA Chemical Facility Anti-Terrorism Standards (CFATS)

RELEASE THEFT SABOTAGE
Chemical of Interest CAS Number Min Conc STQ Security
Issue
Min Conc STQ Security
Issue
Min Conc STQ Security
Issue
Chlorosulfonic acid 7790-94-5 ACG APA sabotage/ contamination
Sulfur trioxide 7446-11-9 1.00 % 10000 pounds toxic

(CISA, 2007)

OSHA Process Safety Management (PSM) Standard List

Chemical Name CAS Number Threshold Quantity (TQ)
Sulfur Trioxide (also called Sulfuric Anhydride) 7446-11-9 1000 pounds
Sulfuric Anhydride (also called Sulfur Trioxide) 7446-11-9 1000 pounds

(OSHA, 2019)

Alternate Chemical Names