Print
Chemical Datasheet

MUSTARD GAS

6.1 - Poison

Chemical Identifiers

CAS Number UN/NA Number DOT Hazard Label USCG CHRIS Code
  • 505-60-2   (MUSTARD GAS)
  • 2810
  • Poison
none
NIOSH Pocket Guide International Chem Safety Card
none
  • SULFUR MUSTARD
NFPA 704
data unavailable
General Description
Mustard gas is a clear amber colored oily liquid with a faint odor of mustard/garlic. It is not readily combustible. Its vapors are heavier than air, are very toxic, and can be absorbed through the skin. The effects from exposure to the material include blindness which may be delayed. Prolonged exposure of the container to fire or intense heat may cause it to violently rupture and rocket. Mustard gas is also known as dichlorodiethyl sulfide.

Hazards

Reactivity Alerts
Air & Water Reactions
Reacts with water or steam very slowly to produce toxic and corrosive fumes(oxides of sulfur and chlorine)
Fire Hazard
Can be ignited by large explosive charge. When heated to decomposition, emits highly toxic fumes of oxides of sulfur and chlorine containing compounds. Reacts with water or steam to produce toxic and corrosive fumes. Containers may rupture violently in a fire. Incompatible with bleaching powder. Reacts violently with oxidizing materials. Reacts with water or steam to produce toxic and corrosive fumes. Unstable, hydrolyzed in aqueous solution. Avoid high heat; contact with acid or acid fumes. (EPA, 1998)
Health Hazard
The median lethal dosage is 1500 mg-minute/m3 for inhalation and 10,000 mg-minute/m3 for skin absorption (masked personnel). The median incapacitating dosage is 200 mg-minute/m3 for eye injury and 2000 mg-minute/m3 for skin absorption (masked personnel). Wet skin absorbs more material than dry skin. May cause death or permanent injury after very short exposure to small quantities. It is a blistering gas and is highly irritating to eyes, skin, and lungs. Pulmonary lesions are often fatal. Permanent eye damage and severe respiratory impairment. It is a carcinogen. (EPA, 1998)
Reactivity Profile
MUSTARD GAS is incompatible with bleaching powder. Reacts violently with oxidizing materials. Reacts with water or steam to produce toxic and corrosive fumes. Unstable, hydrolyzed in aqueous solution. Avoid high heat; contact with acid or acid fumes. [EPA, 1998].
Belongs to the Following Reactive Group(s)
Potentially Incompatible Absorbents

No information available.

Response Recommendations

Isolation and Evacuation
Excerpt from 153 Polymerizable warning [Substances - Toxic and/or Corrosive (Combustible)]:

IMMEDIATE PRECAUTIONARY MEASURE: Isolate spill or leak area in all directions for at least 50 meters (150 feet) for liquids and at least 25 meters (75 feet) for solids.

SPILL: If this material is being used as a weapon, see ERG Table 1 - Initial Isolation and Protective Action Distances on the 153 datasheet for unassigned UN/NA numbers Polymerizable warning. Otherwise increase the immediate precautionary measure distance, in the downwind direction, as necessary.

FIRE: If tank, rail car or tank truck is involved in a fire, ISOLATE for 800 meters (1/2 mile) in all directions; also, consider initial evacuation for 800 meters (1/2 mile) in all directions. (ERG, 2020)
Firefighting
Protective clothing and self-contained breathing apparatus required in presence of mustard gas.

Cool all affected containers with flooding quantities of water. Apply water from as far a distance as possible.

Extinguish with water, foam, dry chemical, or carbon dioxide. (EPA, 1998)
Non-Fire Response
Excerpt from 153 Polymerizable warning [Substances - Toxic and/or Corrosive (Combustible)]:

ELIMINATE all ignition sources (no smoking, flares, sparks or flames) from immediate area. Do not touch damaged containers or spilled material unless wearing appropriate protective clothing. Stop leak if you can do it without risk. Prevent entry into waterways, sewers, basements or confined areas. Absorb or cover with dry earth, sand or other non-combustible material and transfer to containers. DO NOT GET WATER INSIDE CONTAINERS. (ERG, 2020)
Protective Clothing
For emergency situations, wear a positive pressure, pressure-demand, full facepiece self-contained breathing apparatus (SCBA) or pressure- demand supplied air respirator with escape SCBA and a fully-encapsulating, chemical resistant suit. (EPA, 1998)
DuPont Tychem® Suit Fabrics
Normalized Breakthrough Times (in Minutes)
Chemical CAS Number State QS QC SL C3 TF TP RC TK RF
Sulfur Mustard (HD), FINABEL 0.7.C 505-60-2 Liquid >1400⁸ >1400⁸
Sulfur Mustard (HD), MIL-STD-282 (10 g/m2) 505-60-2 Liquid >480⁸ 120⁸ >480⁸ >480⁸ >480⁸
Sulfur Mustard (HD), MIL-STD-282 (100 g/m2) 505-60-2 Liquid >480⁸ >480⁸ >480⁸ >480⁸ >480⁸
> indicates greater than.
⁸ indicates actual breakthrough time; normalized breakthrough time is not available.

Special Warning from DuPont: Tychem® and Tyvek® fabrics should not be used around heat, flames, sparks or in potentially flammable or explosive environments. Only...

(DuPont, 2023)

First Aid
Warning: May cause death or permanent injury after very short exposure to small quantities. Mustard gas is a powerful irritant and vesicant, producing corrosion and necrosis of the skin, eyes, and respiratory tract. Effects may be delayed by several hours or, in case of ocular effects, by many years. Cough may occur 1-12 hours after exposure. Caution is advised.

Signs and Symptoms of Mustard Gas Exposure: Signs and symptoms of acute exposure to mustard gas may include dyspnea (difficult or labored breathing), cough, fever, headache, severe eye irritation, photophobia (sensitivity to light), lacrimation (tearing), and blindness. Irritation or ulceration of the respiratory tract may occur from inhalation; lesions may be fatal. Dizziness, malaise (body discomfort), anorexia, and lethargy can occur after acute exposure. Arrhythmias and CNS excitation with convulsions followed by CNS depression may occur. Nausea, vomiting, and diarrhea may be caused by ingestion or by systemic absorption. Hemorrhage and anemia may develop several days after exposure.

Emergency Life-Support Procedures: Treatment has traditionally involved rapid decontamination and symptomatic treatment; TIME IS OF THE ESSENCE in decontamination. Acute exposure to mustard gas may require decontamination and life support for the victims. Emergency personnel should wear protective clothing appropriate to the type and degree of contamination. Air-purifying or supplied-air respiratory equipment should also be worn, as necessary. Rescue vehicles should carry supplies such as plastic sheeting and disposable plastic bags to assist in preventing spread of contamination.

Inhalation Exposure:
1. Move victims to fresh air as rapidly as possible. TIME IS OF THE ESSENCE! Emergency personnel should avoid self-exposure to mustard gas.
2. Evaluate vital signs including pulse and respiratory rate, and note any trauma. If no pulse is detected, provide CPR. If not breathing, provide artificial respiration. If breathing is labored, administer oxygen or other respiratory support.
3. Obtain authorization and/or further instructions from the local hospital for administration an antidote or performance of other invasive procedures.
4. Rush to a health care facility.

Dermal/Eye Exposure:
1. Remove victims from exposure. TIME IS OF THE ESSENCE! Emergency personnel should avoid self-exposure to mustard gas.
2. Evaluate vital signs including pulse and respiratory rate, and note any trauma. If no pulse is detected, provide CPR. If not breathing, provide artificial respiration. If breathing is labored, administer oxygen or other respiratory support.
3. Remove contaminated clothing as soon as possible.
4. If eye exposure has occurred, eyes must be flushed with lukewarm water for at least 15 minutes.
5. Wash exposed skin areas thoroughly with water. Treat blisters as burns.
6. Obtain authorization and/or further instructions from the local hospital for administration of an antidote or performance of other invasive procedures.
7. Rush to a health care facility.

Ingestion Exposure:
1. Evaluate vital signs including pulse and respiratory rate, and note any trauma. If no pulse is detected, provide CPR. If not breathing, provide artificial respiration. If breathing is labored, administer oxygen or other respiratory support.
2. DO NOT induce vomiting or attempt to neutralize.
3. Obtain authorization and/or further instructions from the local hospital for administration of an antidote or performance of other invasive procedures.
4. Rush to a health care facility. (EPA, 1998)

Physical Properties

Chemical Formula:
  • C4H8Cl2S
Flash Point: 221°F (EPA, 1998)
Lower Explosive Limit (LEL): data unavailable
Upper Explosive Limit (UEL): data unavailable
Autoignition Temperature: data unavailable
Melting Point: 55 to 57°F (EPA, 1998)
Vapor Pressure: 0.09 mmHg at 86°F (EPA, 1998)
Vapor Density (Relative to Air): 5.4 (EPA, 1998) - Heavier than air; will sink
Specific Gravity: 1.274 at 68°F (EPA, 1998) - Denser than water; will sink
Boiling Point: 419 to 423°F at 760 mmHg (EPA, 1998)
Molecular Weight: 159.08 (EPA, 1998)
Water Solubility: data unavailable
Ionization Energy/Potential: data unavailable
IDLH: data unavailable

AEGLs (Acute Exposure Guideline Levels)

Final AEGLs for Sulfur Mustard (505-60-2)
Exposure Period AEGL-1 AEGL-2 AEGL-3
10 minutes 0.06 ppm 0.09 ppm 0.59 ppm
30 minutes 0.02 ppm 0.03 ppm 0.41 ppm
60 minutes 0.01 ppm 0.02 ppm 0.32 ppm
4 hours 0.003 ppm 0.004 ppm 0.08 ppm
8 hours 0.001 ppm 0.002 ppm 0.04 ppm
(NAC/NRC, 2023)

ERPGs (Emergency Response Planning Guidelines)

No ERPG information available.

PACs (Protective Action Criteria)

Chemical PAC-1 PAC-2 PAC-3
Bis(2-chloroethyl)sulfide; (HD; Sulfur mustard) (505-60-2) 0.01 ppm 0.02 ppm 0.32 ppm
(DOE, 2018)

Regulatory Information

EPA Consolidated List of Lists

Regulatory Name CAS Number/
313 Category Code
EPCRA 302
EHS TPQ
EPCRA 304
EHS RQ
CERCLA RQ EPCRA 313
TRI
RCRA
Code
CAA 112(r)
RMP TQ
Ethane, 1,1'-thiobis[2-chloro- 505-60-2 500 pounds 500 pounds X
Mustard gas 505-60-2 500 pounds 500 pounds 313

(EPA List of Lists, 2022)

CISA Chemical Facility Anti-Terrorism Standards (CFATS)

RELEASE THEFT SABOTAGE
Chemical of Interest CAS Number Min Conc STQ Security
Issue
Min Conc STQ Security
Issue
Min Conc STQ Security
Issue
Sulfur mustard (Mustard gas (H)); [Bis(2-chloroethyl)sulfide] 505-60-2 CUM 100 grams CW/CWP

(CISA, 2007)

OSHA Process Safety Management (PSM) Standard List

No regulatory information available.

Alternate Chemical Names