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Chemical Datasheet

ALUMINUM POWDER, COATED

4.1 - Flammable solid

Chemical Identifiers

CAS Number UN/NA Number DOT Hazard Label USCG CHRIS Code
  • 7429-90-5
  • 1309
  • Flammable Solid
none
NIOSH Pocket Guide International Chem Safety Card
Aluminum
  • ALUMINIUM POWDER
NFPA 704
Diamond Hazard Value Description
3
0 1
Blue Health 0 No hazard beyond that of ordinary combustible material.
Red Flammability 3 Can be ignited under almost all ambient temperature conditions.
Yellow Instability 1 Normally stable but can become unstable at elevated temperatures and pressures.
White Special
(NFPA, 2010)
General Description
A light gray or silver powdered metal. Easily ignited; burns with an intense flame.

Hazards

Reactivity Alerts
Air & Water Reactions
Highly flammable. Coated form prevents spontaneous ignition in air. Can react with water to generate gaseous hydrogen and heat.
Fire Hazard
Excerpt from 170 Polymerizable warning [Metals (Powders, Dusts, Shavings, Borings, Turnings, or Cuttings, etc.)]:

May react violently or explosively on contact with water. Some are transported in flammable liquids. May be ignited by friction, heat, sparks or flames. Some of these materials will burn with intense heat. Dusts or fumes may form explosive mixtures in air. Containers may explode when heated. May re-ignite after fire is extinguished. (ERG, 2020)
Health Hazard
Excerpt from 170 Polymerizable warning [Metals (Powders, Dusts, Shavings, Borings, Turnings, or Cuttings, etc.)]:

Oxides from metallic fires are a severe health hazard. Inhalation or contact with substance or decomposition products may cause severe injury or death. Fire may produce irritating, corrosive and/or toxic gases. Runoff from fire control or dilution water may cause environmental contamination. (ERG, 2020)
Reactivity Profile
ALUMINUM POWDER, COATED is a reducing agent. Coating moderates or greatly moderates its reactivity compared to the uncoated material. Reacts exothermically if mixed with metal oxides and heated (thermite process). Heating a mixture with copper oxides caused a strong explosion [Mellor 5:217-19 1946-47]. Reacts with metal salts, mercury and mercury compounds, nitrates, sulfates, halogens, and halogenated hydrocarbons to form compounds that are sensitive to mechanical shock [Handling Chemicals Safely, 1980 p. 135]. A mixture with powdered ammonium persulfate and water may explode [NFPA 491M, 1991]. Heating a mixture with bismuth trioxide leads to an explosively violent reaction [Mellor 9:649, 1946-47]. Mixtures with finely divided bromates (also chlorates and iodates) of barium, calcium, magnesium, potassium, sodium or zinc can explode by heat, percussion, and friction, [Mellor 2:310, 1946-47]. Burns in the vapor of carbon disulfide, sulfur dioxide, sulfur dichloride, nitrous oxide, nitric oxide, or nitrogen peroxide [Mellor 5:209-212, 1946-47]. A mixture with carbon tetrachloride exploded when heated to 153°C and also by impact [Chem. Eng. News 32:258, 1954; UL Bull. Research 34, 1945; ASESB Pot. Incid. 39, 1968]. Mixing with chlorine trifluoride in the presence of carbon results in a violent reaction [Mellor 2 Supp. 1, 1956]. Ignites in close contact with iodine. Three industrial explosions involving a photoflash composition containing potassium perchlorate with aluminum and magnesium powder have occurred [ACS 146:210, 1945; NFPA 491M 1991]. Reacts with methyl chloride in the presence of small amounts of aluminum chloride to give flammable trimethylaluminum. Gives a detonable mixture with liquid oxygen [NFPA 491M 1991]. The reaction with silver chloride, once started, proceeds with explosive violence [Mellor 3:402 1946-47]. In an industrial accident, the accidental addition of water to a solid mixture of sodium hydrosulfite and powdered aluminum caused the generation of SO2, heat and more water. The aluminum powder reacted with water and other materials to generate more heat, leading to a deflagration that killed five workers [Case Study, Accident Investigation: Napp Technologies, 14th International Hazardous Material Spills Conference].
Belongs to the Following Reactive Group(s)
Potentially Incompatible Absorbents

No information available.

Response Recommendations

Isolation and Evacuation
Excerpt from 170 Polymerizable warning [Metals (Powders, Dusts, Shavings, Borings, Turnings, or Cuttings, etc.)]:

IMMEDIATE PRECAUTIONARY MEASURE: Isolate spill or leak area in all directions for at least 50 meters (150 feet) for liquids and at least 25 meters (75 feet) for solids.

LARGE SPILL: Consider initial downwind evacuation for at least 50 meters (160 feet).

FIRE: If tank, rail car or tank truck is involved in a fire, ISOLATE for 800 meters (1/2 mile) in all directions; also, consider initial evacuation for 800 meters (1/2 mile) in all directions. (ERG, 2020)
Firefighting
Excerpt from 170 Polymerizable warning [Metals (Powders, Dusts, Shavings, Borings, Turnings, or Cuttings, etc.)]:

DO NOT USE WATER, FOAM OR CO2. Dousing metallic fires with water will generate hydrogen gas, an extremely dangerous explosion hazard, particularly if fire is in a confined environment (i.e., building, cargo hold, etc.). Use DRY sand, graphite powder, dry sodium chloride-based extinguishers, or class D extinguishers. Confining and smothering metal fires is preferable rather than applying water. If it can be done safely, move undamaged containers away from the area around the fire.

FIRE INVOLVING TANKS OR CAR/TRAILER LOADS: If impossible to extinguish, protect surroundings and allow fire to burn itself out. (ERG, 2020)
Non-Fire Response
Excerpt from 170 Polymerizable warning [Metals (Powders, Dusts, Shavings, Borings, Turnings, or Cuttings, etc.)]:

ELIMINATE all ignition sources (no smoking, flares, sparks or flames) from immediate area. Do not touch or walk through spilled material. Stop leak if you can do it without risk. Prevent entry into waterways, sewers, basements or confined areas. (ERG, 2020)
Protective Clothing
Excerpt from NIOSH Pocket Guide for Aluminum:

Skin: No recommendation is made specifying the need for personal protective equipment for the body.

Eyes: No recommendation is made specifying the need for eye protection.

Wash skin: No recommendation is made specifying the need for washing the substance from the skin (either immediately or at the end of the work shift).

Remove: No recommendation is made specifying the need for removing clothing that becomes wet or contaminated.

Change: No recommendation is made specifying the need for the worker to change clothing after the workshift. (NIOSH, 2023)
DuPont Tychem® Suit Fabrics
No information available.
First Aid
Excerpt from NIOSH Pocket Guide for Aluminum:

Eye: IRRIGATE IMMEDIATELY - If this chemical contacts the eyes, immediately wash (irrigate) the eyes with large amounts of water, occasionally lifting the lower and upper lids. Get medical attention immediately.

Breathing: FRESH AIR - If a person breathes large amounts of this chemical, move the exposed person to fresh air at once. Other measures are usually unnecessary. (NIOSH, 2023)

Physical Properties

Chemical Formula:
  • Al
Flash Point: data unavailable
Lower Explosive Limit (LEL): data unavailable
Upper Explosive Limit (UEL): data unavailable
Autoignition Temperature: data unavailable
Melting Point: 1220°F (NIOSH, 2023)
Vapor Pressure: 0 mmHg (approx) (NIOSH, 2023)
Vapor Density (Relative to Air): data unavailable
Specific Gravity: 2.7 (NIOSH, 2023) - Denser than water; will sink
Boiling Point: 4221°F at 760 mmHg (NIOSH, 2023)
Molecular Weight: 27 (NIOSH, 2023)
Water Solubility: Insoluble (NIOSH, 2023)
Ionization Energy/Potential: data unavailable
IDLH: data unavailable

AEGLs (Acute Exposure Guideline Levels)

No AEGL information available.

ERPGs (Emergency Response Planning Guidelines)

No ERPG information available.

PACs (Protective Action Criteria)

No PAC information available.

Regulatory Information

EPA Consolidated List of Lists

Regulatory Name CAS Number/
313 Category Code
EPCRA 302
EHS TPQ
EPCRA 304
EHS RQ
CERCLA RQ EPCRA 313
TRI
RCRA
Code
CAA 112(r)
RMP TQ
Aluminum (fume or dust) 7429-90-5 313

(EPA List of Lists, 2022)

CISA Chemical Facility Anti-Terrorism Standards (CFATS)

RELEASE THEFT SABOTAGE
Chemical of Interest CAS Number Min Conc STQ Security
Issue
Min Conc STQ Security
Issue
Min Conc STQ Security
Issue
Aluminum (powder) 7429-90-5 ACG 100 pounds EXP/IEDP

(CISA, 2007)

OSHA Process Safety Management (PSM) Standard List

No regulatory information available.

Alternate Chemical Names